Ṣe Awọn ila inu Tungsten Carbide Nozzles Ṣe pataki? —- Awọn iṣẹ pataki 3 ati Awọn ibeere yiyan fun Awọn okun Didara Didara

Ṣe okun ti nozzle carbide tungsten pataki?

I. “Lifeline” Ile-iṣẹ ti a fojufofo: Awọn ipa pataki 3 ti Awọn ila lori Iṣe Nozzle

Ni awọn oju iṣẹlẹ titẹ-giga ati aṣọ-giga gẹgẹbi lilu epo, iwakusa, ati sisẹ irin, awọn okun ti tungsten carbide nozzles jẹ diẹ sii ju “awọn asopọ” lọ. Wọn jẹ awọn ifosiwewe to ṣe pataki ti npinnu iduroṣinṣin ohun elo, ṣiṣe iṣelọpọ, ati paapaa awọn ala ailewu. Ni isalẹ, a ṣe itupalẹ pataki ti awọn okun nipasẹ awọn oju iṣẹlẹ pataki mẹta:

1. Iṣe Igbẹhin: Ipadanu Milionu-Dola ti o ṣẹlẹ nipasẹ Aṣiṣe 0.01mm

Wọpọ O tẹle abawọn Ipa lori iṣelọpọ Solusan Iwọn Didara Didara Wa
Aiven ipolowo, ti o ni inira ehin dada ■ Jijo omi labẹ titẹ giga, oṣuwọn egbin ohun elo to 15% -20%
■ Jijo omi ibajẹ ti nfa ibajẹ ohun elo (ile-iṣẹ kemikali)
■ Jijo pẹtẹpẹtẹ ti o yori si ikuna lilu kekere ati awọn idiyele akoko idaduro pọ si (lilu epo)
Ṣe itẹwọgba ISO 965-1 boṣewa o tẹle ara pipe pẹlu lilọ ipele micron
Ainira dada ehin Ra≤0.8μm, kọja idanwo titẹ 1000bar pẹlu jijo 0%

2. Agbara Igbekale: “Kọọdu Anti-Loosening” ni Awọn Ayika Gbigbọn

Ni awọn ipo iṣẹ pẹlu gbigbọn-igbohunsafẹfẹ giga (ohun elo liluho) tabi ikolu lemọlemọfún (ẹrọ iwakusa), apẹrẹ okun taara ni ipa lori igbesi aye iṣẹ nozzle:

  • Awọn iṣoro pẹlu awọn okun lasan:
    ■ Idojukọ wahala nitori iyapa igun ehin, oṣuwọn ṣiṣi silẹ kọja 40% laarin oṣu mẹta
    ■ Ko si itọju egboogi-loosening, 60% pọsi eewu ti okun yiya ati fifọ labẹ gbigbọn igba pipẹ
  • Ojutu wa:
    Apẹrẹ ehin trapezoidal pataki (igun 15 ° iṣapeye), 50% ilọsiwaju pinpin wahala
    Tungsten carbide ti a bo lori awọn okun, 2x imudara yiya resistance, igbesi aye iṣẹ ti o pọ si ju oṣu 12 lọ

3. Ibamu Ohun elo: "Bọtini Agbaye" fun Awọn ipo Ṣiṣẹpọ Agbaye

Awọn iyatọ ninu awọn iṣedede wiwo ohun elo kọja awọn orilẹ-ede/awọn agbegbe (fun apẹẹrẹ, NPT ni AMẸRIKA, BSP ni UK, jara M ni Ilu China) jẹ ki yiyan awoṣe jẹ ipenija:

  • Awọn agbara isọdi o tẹle ara wa:
    Ṣe atilẹyin awọn iṣedede okun kariaye 10+ (wo Tabili 1)
    Awọn apẹrẹ ehin pataki ti aṣa (fun apẹẹrẹ, okun buttress, 惠氏螺纹) ni ibamu si awọn iyaworan alabara
    Pese awọn onipò ifarada okun (kilasi konge 6H/6g si kilasi gbogbogbo 8H/8g)

Table 1: Main International O tẹle Standards ibamu Table

Ohun elo ohn Standard to wulo Wọpọ Industries Wa Machining konge
Liluho Epo NPT (okun paipu taper AMẸRIKA) North American oja ± 0.02mm ipolowo aṣiṣe
Spraying ise BSPP (okun parallel UK) European oja Iyapa igun ehin ≤±10′
Gbogbogbo Machinery M metric o tẹle Asia oja Ifarada opin ipolowo ± 0.015mm

II. Bii o ṣe le ṣe idajọ ti Tungsten Carbide Nozzle Threads Pade Awọn iṣedede? 4 Awọn Dimensions Wiwa Fihan

Yiyan awọn okun to gaju nilo idojukọ lori awọn agbara imọ-ẹrọ ti olupese:

  1. Ohun elo ẹrọ: Boya lilo German Zeiss CMM ati Japanese Mazak CNC grinders (konge to 0.001mm)
  2. Igbeyewo Standards: Boya ifọwọsi si API Spec 5B (ile-iṣẹ epo) tabi ISO 4776 (ile-iṣẹ gbogbogbo)
  3. dada Itoju: Boya fifun awọn solusan ipata bi nickel plating, nitriding, tabi PVD ti a bo (awọn ipo eti okun nilo idanwo sokiri iyọ ≥500 wakati)
  4. Idanwo Data: Beere 实测报告 (awọn iroyin ti a fiwọn) fun iwọn ila opin, ipolowo, ati igun ehin (gẹgẹbi a ṣe han ni Nọmba 2)

(Àkọlé Aworan: Apeere Iroyin ayewo CMM fun awọn okun, fifi awọn iye wiwọn han vs. awọn iye boṣewa fun awọn ipilẹ bọtini)

III. Awọn anfani Atẹle Wa: Awọn iṣagbega 3 lati “Ṣiṣe” si “Ti o tọ”

Gẹgẹbi olupilẹṣẹ carbide tungsten ọdun 18, apẹrẹ okun wa ṣafikun awọn imọ-ẹrọ pataki mẹta:

1. Ohun elo Imudara Imudara

  • Fun WC-Co tungsten carbide, awọn iho isalẹ okun lo “kikọlu ibaamu + aapọn iderun wahala” apẹrẹ lati yago fun fifọ fifọ.
  • Alloy matrix pẹlu 10% -15% koluboti akoonu, ni idapo pelu HRC85-90 okun dada líle, se aseyori rigidity-ductility iwontunwonsi

2. Full Iṣakoso ilana

Ilana iṣelọpọ ti nozzle carbide tungsten
  • Ilana bọtini: Lilọ okun nlo awọn kẹkẹ diamond pẹlu kikọ sii kan ≤0.005mm
  • Ayẹwo didara: 5000-cycle loading / unloading rirẹ idanwo fun ipele kọọkan lati ṣe adaṣe ni kikun igbesi aye ohun elo

3. Global Adaptation Solutions

  • Awọn ideri okun alatako-didi fun awọn ipo otutu otutu ni Russia (-50℃)
  • Awọn ẹya isanwo isanwo igbona fun iwọn otutu giga / awọn agbegbe titẹ giga ni Aarin Ila-oorun (150 ℃ / 1500bar)

IV. Ṣe Igbesẹ Bayi: Awọn Igbesẹ 3 lati Gba Solusan Aṣa Aṣa Rẹ

  1. Ṣabẹwo si oju opo wẹẹbu wa: https://www.kedelcarbide.comFọwọsi awọn aye imọ-ẹrọ ti o yẹ ati lo ohun elo
  2. Ọkan-lori-One Ijumọsọrọ TechnicalGba ojutu ti a ṣe adani (pẹlu awọn iyaworan okun, awọn imọran ohun elo, ati awọn iṣiro idiyele) lati ọdọ awọn onimọ-ẹrọ laarin awọn wakati 72
  3. Idanwo Ayẹwo Ọfẹ: Waye fun awọn ayẹwo ọfẹ 3 fun aṣẹ akọkọ, atilẹyin ijẹrisi ipo ẹrọ gidi

Ipari: Nigbati ohun elo rẹ ba ṣiṣẹ ni iduroṣinṣin ni awọn agbegbe to gaju ati awọn idiyele iṣelọpọ rẹ dinku nitori jijo ti o dinku ati igbohunsafẹfẹ rirọpo, iye awọn okun didara ga gaan nitootọ. Yiyan wa tumọ si kii ṣe yiyan paati nikan, ṣugbọn ojutu ti o gbẹkẹle ti o jẹri nipasẹ awọn ọran ile-iṣẹ 200+.

Kan si Wa Bayi: info@kedetool.com | Tel: +86-15928092745 (Note “Thread Solution” for priority quotation)


Akoko ifiweranṣẹ: Jun-04-2025